1. TMC System Co., Ltd.
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  3. Mold Design & Sensor Solutions

Services

Mold Design & Sensor Solutions

What are TMC System's mold design and sensor solutions?

High-quality design services and sensor solutions by engineers with many years of experience

Based on the customer's requests, we will handle everything from planning to detailed design, drawing up plans, and creating a production arrangement list.
In addition, with the unique perspective of our engineers who are well versed in mold design, we can provide one-stop, optimal solutions using sensors to address the various issues facing casting sites.

What is mold design?

We can handle a variety of mold designs based on our many years of experience.
We respond to customer requests and support them with high-quality design services.

Our mold design department provides design services mainly for automotive parts.
With over 40 years of experience and advanced technology gained from design work at major automobile manufacturers, we use 3D CAD to carry out everything from concept planning to detailed design, based on the client's requirements.
We will assist you with creating drawings and production arrangement lists.

Specification Creation

Our experienced engineers create specifications based on your requirements.

We listen carefully to our customers' requests.
Our experienced engineers will propose the optimal design based on your requirements. Detailed specifications are not required.

We develop custom-made systems to meet your needs!

Cost Reduction

Achieving cost reduction through flexible business operations and tool utilization

By being able to choose the type of work to suit your situation, be it contract-based, resident-based, or dispatched, the communication of information between you and the TMC system becomes more efficient, enabling us to respond more quickly and flexibly.
Furthermore, the use of 3D CAD and rigidity analysis (single unit and assembly) can improve quality, reduce design costs, and shorten delivery times.

Achieving cost reduction through flexible business operations and tool utilization

Broad Track Record

Utilizing our track record in handling a wide range of parts, we achieve high-quality design

TMC Systems has a track record of handling a wide range of parts, from engine-related parts and transmission-related parts to suspension parts, body parts, and EV-related parts. Utilizing the know-how gained there, we realize high-quality designs.

Taking advantage of our track record of handling a wide range of parts, we realize practical design!

Cases

Cylinder block

Cylinder block

  • Engine related parts

Cylinder head

Cylinder head

  • Engine related parts

Knuckle Steering

Knuckle Steering

  • Suspension parts

Transmission case

Transmission case

  • Mission Related

Strut housing

Strut housing

  • Body parts

Motor Housing Case

Motor Housing Case

  • EV related parts
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What is a sensor solution?

Using sensors to help improve productivity at casting sites.

Our engineers, who are well versed in mold design, will provide you with the best one-stop solution to the various issues that casting sites face.
By using sensors on the molds and peripheral equipment during production, we can visualize the inside of the molds and the operating status of the equipment, providing effective solutions.

Main examples of sensor solutions

Mold predictive maintenance

By making the inside of the mold visible, signs of mold failure can be detected

Case studies

By attaching a sensor to the bolt in the main part of the mold, signs of bolt breakage can be detected.

Benefits

  • Reduce the risk of mold failure
  • Preventing production losses due to mold maintenance
Mold predictive maintenance

Productivity improvement

By monitoring the production status, production abnormalities can be detected in a timely manner.

Case studies

By monitoring the mold surface temperature during production, we can prevent defective products caused by mold temperature from being released.

Benefits

  • Prevents the outflow of defective products
  • Optimal temperature control of the mold/cooling effect can be monitored
Productivity improvement

Investigating the cause of mold defects

Using sensors to investigate and identify mold defects whose causes cannot be identified

Case studies

Visualizing the stress state inside the die to identify the cause of ejection defects

Benefits

  • Efficiently identify the cause of the problem
  • You can move away from designs that rely on the experience and intuition of engineers
Investigating the cause of mold defects

We meet requirements such as:

The facilities are great, but there's no designer!

The facilities are great, but there's no designer!

Our experienced engineers provide one-stop support, from creating specifications to drawing up drawings.

We want to introduce mold design using 3D CAD!

We want to introduce mold design using 3D CAD!

We support you from creating the standards required for 3D CAD design to creating a model of a complete mold set. CAD tools are compatible with NX, I-DEAS, and AutoCAD.

We want to quantify mold maintenance work that has previously relied on intuition and experience!

We want to quantify mold maintenance work that has previously relied on intuition and experience!

Our engineers, who have extensive experience with molds, provide one-stop service from proposing the introduction of sensor systems to building and installing them.

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Contact Us

For inquiries and requests for information,
Please contact us using the email form below or by phone.

- For phone inquiries, click here -

044-211-6551

Reception: Weekdays 9:00 to 18:00

*If the person in charge is unavailable, we will return your call at the earliest convenience.

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