1. TMC System Co., Ltd.
  2. Services
  3. Automation Equipment
  4. AI Appearance Inspection Solution

Services

AI Appearance Inspection Solution

What is TMC System's AI appearance inspection solution?

There are many issues to be resolved in the inspection process at production sites, such as variations in inspection accuracy, overlooking defective products, inspector training costs, improving traceability, etc. We provide appearance inspection solutions optimized for your production site backed by years of design and development expertise.


Our system is designed to flexibly handle high-mix, low-volume production. Inspection items can be easily added or configured, helping improve productivity on-site.

We Welcome These Challenges:

Recommended

Many things are overlooked during visual inspection, resulting in inconsistent quality.

Recommended

Training inspectors takes time and money

Recommended

Desire to improve efficiency without investing in expensive systems

TMC System's AI visual inspection equipment solves these issues and provides strong support for your company's quality control system.

Features

TMC System's AI visual inspection solution is packed with features to streamline on-site inspection processes.

Supports flexible operation

It can track and detect without a width adjustment or positioning mechanism. Position adjustment and installation are simple, and it can be retrofitted to existing equipment or removed for standalone use.

Smart Features

Simply set the detection range and the OCR function will automatically recognize characters. Characters that cannot be read using the built-in dictionary can also be learned.

Easy setup

There is no need to store a large number of OK and NG images. Detection is possible simply by registering NG pattern images one by one. Even in busy work sites, operation can be started quickly.

Easy operation

A simple operation screen has been adopted. Detection settings can be easily configured even without specialized knowledge. Changes to inspection items can also be made immediately on-site.

Benefits

Improving inspection quality

It can detect very minute defects that are difficult to detect visually, and it also eliminates variations in inspection quality depending on the inspector.

Digitization and storage of test results

By digitally storing all inspection results, it is possible to analyze defect trends, which allows us to determine which production process has problems and leads to improved yields.

Increased productivity

Testing can be performed 24 hours a day, 365 days a year without fatigue or loss of concentration. Furthermore, by automating the testing process, testing can also be performed at night.

Improving work styles

This will contribute to improving working styles by reducing the number of complaints and eliminating the need for employees to concentrate on inspection work for long periods of time.

Applications

Shape Difference Detection

It can detect products with shapes that differ from the specified ones.Since there are no differences in inspection accuracy depending on the skill, experience, or person in charge, uniform inspection quality is achieved.

Engraving and Character Recognition

Automatically reads lot numbers, manufacturing dates, serial numbers, or detects incomplete/missing characters without requiring alignment of products.

Presence/Absence Checks and Assembly Condition Verification

Checks proper assembly of multiple parts, missing screws, connector orientation, and incomplete fittings. .

Automated Guide to Weld Bead Visual Inspection

Automated Guide to Weld Bead Visual Inspection

This article explains the inspection items, equipment configurations, and pre-implementation checkpoints for automated welding bead visual inspection. (15 pages total)

How to choose a visual inspection device that won't fail

How to choose a visual inspection device that won't fail

For those considering introducing visual inspection equipment: This guide explains how to select the right equipment without making mistakes, complete with a checklist. (20 pages total)

AI Appearance Inspection System

AI外観検査装置は、オリジナル製品としても取り扱っております。
低コストかつ省スペース設計を採用しているため、小規模〜大規模までさまざまな現場でご活用可能です。

Robotic Visual Inspection Solution

ロボットアームで多面・曲面・凹部を複数方向から撮像・AI判定。
固定カメラでは困難な側面や裏面の検査工程を自動化します。

Related Links

Download Service Overview Materials
TMC System Co., Ltd. Business Overview

This document summarizes the services offered by TMC Systems.

It includes examples of factory automation (FA) equipment development, and as well as key examples of our services.

(17 pages total)

What you can take away from this document

  • Business operated by TMC Systems
  • This includes a list of services, examples of automation (FA) equipment development, and key case studies from each business.
  • Strengths and features of each service

Contact Us

For inquiries and requests for information,
Please contact us using the email form below or by phone.

- For phone inquiries, click here -

044-211-6551

Reception: Weekdays 9:00 to 18:00

*If the person in charge is unavailable, we will return your call at the earliest convenience.