Services
There are many issues to be resolved in the inspection process at production sites, such as variations in inspection accuracy, overlooking defective products, inspector training costs, improving traceability, etc. We provide appearance inspection solutions optimized for your production site backed by years of design and development expertise.
Our system is designed to flexibly handle high-mix, low-volume production. Inspection items can be easily added or configured, helping improve productivity on-site.
Many things are overlooked during visual inspection, resulting in inconsistent quality.
Training inspectors takes time and money
Desire to improve efficiency without investing in expensive systems
TMC System's AI visual inspection equipment solves these issues and provides strong support for your company's quality control system.
TMC System's AI visual inspection solution is packed with features to streamline on-site inspection processes.
It can track and detect without a width adjustment or positioning mechanism. Position adjustment and installation are simple, and it can be retrofitted to existing equipment or removed for standalone use.
Simply set the detection range and the OCR function will automatically recognize characters. Characters that cannot be read using the built-in dictionary can also be learned.
There is no need to store a large number of OK and NG images. Detection is possible simply by registering NG pattern images one by one. Even in busy work sites, operation can be started quickly.
A simple operation screen has been adopted. Detection settings can be easily configured even without specialized knowledge. Changes to inspection items can also be made immediately on-site.
It can detect very minute defects that are difficult to detect visually, and it also eliminates variations in inspection quality depending on the inspector.
By digitally storing all inspection results, it is possible to analyze defect trends, which allows us to determine which production process has problems and leads to improved yields.
Testing can be performed 24 hours a day, 365 days a year without fatigue or loss of concentration. Furthermore, by automating the testing process, testing can also be performed at night.
This will contribute to improving working styles by reducing the number of complaints and eliminating the need for employees to concentrate on inspection work for long periods of time.
It can detect products with shapes that differ from the specified ones.Since there are no differences in inspection accuracy depending on the skill, experience, or person in charge, uniform inspection quality is achieved.
Automatically reads lot numbers, manufacturing dates, serial numbers, or detects incomplete/missing characters without requiring alignment of products.
Checks proper assembly of multiple parts, missing screws, connector orientation, and incomplete fittings. .
For those considering introducing visual inspection equipment. We will explain how to select the equipment without making a mistake, with a checklist included. (Total 20 pages)
Our AI-based visual inspection system is also available as an original in-house product.Designed with cost efficiency and a compact footprint in mind, it can be deployed across a wide range of production environments—from small-scale to large-scale operations.
This document summarizes the services offered by TMC Systems.
This section introduces examples of automated factory automation (FA) equipment development, as well as key examples from various services.
(17 pages total)
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